Black Hut Woodworking

DIY Blackstone Griddle Cart: Free Plans & Build Guide

If you’ve recently purchased a Blackstone griddle, one of the first things you’ll discover is that you never seem to have enough workspace. Between ingredients, cooking tools, seasonings, paper towels, and propane tanks, outdoor cooking can quickly become cluttered and disorganized. That’s exactly why I designed this DIY Blackstone Griddle Cart.

Built from affordable construction lumber and common hardware-store materials, this project creates a rugged outdoor cooking station specifically designed for the Blackstone 2177 and similar full-size griddles. The cart features a large prep surface, dedicated propane tank storage, a spacious lower shelf for accessories, and heavy-duty locking casters that allow you to easily move the entire station around your patio or backyard.

Unlike many expensive commercial griddle carts, this project can be completed by most intermediate woodworkers over a weekend using basic shop tools. The straightforward design focuses on durability, functionality, and ease of construction while maintaining a clean, professional appearance that looks great on any deck or outdoor cooking area.

Materials

  • 8 - 2x4 Lumber
  • 4 - 2x6 Lumber
  • 1 - Sheet 3/4 Exterior Plywood
  • 1 Box 2-1/2" Exterior Screws
  • 1 Box 1-1/4" Exterior Screws
  • 4 Heavy Duty Locking Casters
  • Wood Glue
  • Exterior Spar Urethane or Exterior Deck Stain

Wood Species

Pine

Tools Used

  • Circular Saw
  • Cordless Drill/Driver
  • Pocket Hole Jig
  • Tape Measure
  • Random Orbit Sander
  • Clamps
  • Speed Square

Finish

Exterior Spar Urethane or Exterior Deck Stain

Build Notes

Step 1: Cut all lumber according to the cut list.
Step 2: Assemble the upper frame and verify square.
Step 3: Attach legs at each corner.
Step 4: Install lower shelf frame between legs.
Step 5: Attach plywood shelf and top.
Step 6: Mount casters to the bottom of each leg.
Step 7: Sand all surfaces and break sharp edges.
Step 8: Apply exterior finish.
Step 9: Install griddle and accessories.